Amulite CO2 XPS Foam Board Line (Jakarta Series)
Zero-ODP eco-friendly supercritical CO₂ foaming system designed for high-density XPS insulation boards used in Jakarta cold storage and HVAC projects.
View Line Specifications →High-precision machinery engineered specifically to meet Indonesian industrial standards, tropical high-humidity thermal insulation requirements, and rapid infrastructure expansion.
Zero-ODP eco-friendly supercritical CO₂ foaming system designed for high-density XPS insulation boards used in Jakarta cold storage and HVAC projects.
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Explore Plant Layout →The Special Capital Region of Jakarta, alongside the contiguous metropolitan cluster of Jabodetabek (Jakarta, Bogor, Depok, Tangerang, Bekasi), represents the undisputed economic locomotive of Indonesia. Driven by the national agenda of Indonesia Emas 2045 (Golden Indonesia 2045), massive infrastructure investments are converting West Java and Greater Jakarta into Southeast Asia's premier hub for high-tech manufacturing, cold-chain logistics, and commercial real estate development.
However, operating industrial infrastructure in Jakarta presents severe environmental and thermal management challenges. Situated in a tropical monsoon climate (Af classification under Köppen climate system) characterized by consistent relative humidity exceeding 80% and ambient temperatures hovering between 28°C and 35°C year-round, uninsulated or poorly insulated structures suffer from massive thermal bridging, sub-slab moisture condensation, and exorbitant HVAC energy overheads.
Regulatory Impact: The Ministry of Public Works and Housing (PUPR) together with the Green Building Council Indonesia (GBCI) have instituted stringent building energy codes (such as SNI 03-6389 for building envelope thermal performance). Consequently, commercial developers and industrial plant operators in Jakarta are shifting from traditional Expanded Polystyrene (EPS) and mineral wool to premium Extruded Polystyrene (XPS) Foam Boards.
As the leader in heavy manufacturing of continuous polymer extrusion machinery, China Amulite Group delivers turnkey Amulite XPS Foam Board Production Lines directly to Jakarta project developers and machinery investors. By pairing state-of-the-art dual-screw tandem extrusion technology with localized commissioning support, Amulite empowers Indonesian manufacturers to produce closed-cell XPS insulation boards with ultra-low thermal conductivity (λ ≤ 0.028 W/m·K) and exceptionally high compressive strength (300 kPa to 800 kPa).
Historically, XPS foam board manufacturing in developing industrial markets relied heavily on Hydrofluorocarbons (HFC-134a, HFC-142b) or Liquefied Petroleum Gas (LPG/Butane) as primary blowing agents. Under the global mandate of the Kigali Amendment to the Montreal Protocol, of which Indonesia is an active signatory, high-GWP (Global Warming Potential) blowing agents are undergoing aggressive phase-out schedules.
Amulite Group's Technological Breakthrough: Amulite's modern XPS extrusion machinery utilizes advanced Supercritical Carbon Dioxide (sCO₂) combined with Ethanol or Dimethyl Ether (DME) as the primary physical blowing medium. This environmental and operational innovation eliminates Ozone Depletion Potential (ODP = 0) and reduces Global Warming Potential to a negligible fraction (GWP ≤ 1), while dramatically reducing raw material input costs for factory owners operating in Jakarta's competitive industrial zones like Cikarang, Karawang, and MM2100.
Below is an analytical evaluation of legacy XPS production equipment versus Amulite's high-efficiency Supercritical CO₂ XPS Foam Board Production Line customized for Indonesian climatic conditions:
| Performance Parameter | Legacy Freon / LPG XPS Lines | Amulite Supercritical CO₂ XPS Line | Impact on Jakarta Plant Operations |
|---|---|---|---|
| Primary Blowing Agent | HFC-134a / HCFC-142b / LPG | Supercritical CO₂ + Ethanol / DME | 100% Eco-Compliant with Indonesian Green Regulations |
| Cell Microstructure | Non-uniform cellular voids | Micro-cellular homogeneous matrix (>99% closed) | Superior moisture resistance in high-humidity soils |
| Thermal Conductivity (λ) | 0.034 – 0.038 W/m·K | ≤ 0.028 W/m·K (Aged performance) | Cuts HVAC electrical load in high-rise towers by 22% |
| Blowing Agent Gas Cost | High (Imported Chemical Gases) | Low (Industrial Grade CO₂ & Ethanol) | Reduces continuous OPEX by 35% – 45% per m³ |
| Fire Safety Rating | B3 (Highly Flammable with LPG) | B1 / B2 Flame Retardant (DIN 4102 / EN 13501) | Complies with Strict Jakarta Municipal Fire Standards |
| Board Density Range | 28 kg/m³ – 38 kg/m³ | 22 kg/m³ – 55 kg/m³ (Fully Adjustable) | Enables broad portfolio from roofing to heavy slab insulation |
Achieving stable output, precise board thickness tolerances (±0.5mm), and optimum cell density across a 24/7 continuous production shift requires uncompromising mechanical engineering. Amulite's continuous XPS extrusion system comprises five critical technological sub-assemblies:
Extruded Polystyrene foam produced via Amulite manufacturing lines serves specialized structural, thermal, and waterproofing roles across the Jabodetabek region:
Installed in floor slabs and perimeter walls of major cold storage facilities in Tanjung Priok, Marunda, and Cikarang. High compressive strength prevents floor buckling under heavy forklift operations while resisting moisture ingress.
Applied in inverted roof assemblies for commercial sky-towers in Jakarta's SCBD and Mega Kuningan districts. Shields waterproofing membranes from intense solar thermal shock and UV degradation.
Used as lightweight structural engineered sub-base fill (Geofoam) for soft alluvial soils along the Jakarta-Bandung infrastructure corridors to reduce differential settlement.
Investing in a heavy extrusion plant requires more than ordering machinery; it demands reliable local civil integration, utility calibration, and post-installation service coverage. Amulite Group maintains an active operational support framework tailored for factory owners in Indonesia:
As smart manufacturing and net-zero industrial mandates gain momentum across ASEAN countries, Amulite Group is continuously introducing next-generation upgrades to its XPS equipment line:
Specialized multi-stage melt filtration and degassing systems capable of processing up to 100% Post-Consumer Recycled (PCR) polystyrene scrap without compromising board flexural strength.
Non-contact online X-ray or ultrasonic thickness gauges communicating dynamically with calibration die servos to maintain ultra-tight thickness tolerances automatically.
Integration of high-purity graphite micro-particles into the polymer matrix to absorb thermal radiation, lowering thermal conductivity down to λ ≤ 0.024 W/m·K.
Technical, commercial, and operational insights for establishing an XPS board production plant in Jakarta.
Amulite XPS production lines are modularly engineered for capacities ranging from 200 m³/day up to 1,000 m³/day (approximately 3,000 to 15,000 metric tons per year). Line speeds can reach up to 30 meters per minute depending on board thickness (20mm to 120mm) and target density.
Supercritical CO₂ produces a finer, micro-cellular closed structure with zero flammability hazard during production and storage. Furthermore, LPG blown boards tend to outgas over time, causing density loss and dimensional shrinkage under Jakarta's ambient high temperatures, whereas CO₂-blown boards retain structural stability permanently.
A standard line requires a minimum layout length of 60 to 80 meters, a width of 8 to 12 meters, and a clear ceiling height of 6 meters for the extrusion and cooling sections. Amulite engineers custom-fit the line configuration (I-shape, L-shape, or U-shape) to your specific factory plot in Jakarta.
Amulite provides comprehensive turnkey support: civil foundation design drawings, delivery to Jakarta ports (Tanjung Priok), on-site installation by senior mechanical/electrical engineers, formula tuning with local raw materials, and rigorous training for local plant personnel until stable mass output is verified.
Yes. Amulite lines are equipped with specialized secondary re-granulation feed systems and multi-channel hydraulic screen changers, allowing manufacturers to incorporate up to 40%–100% recycled PS scrap while maintaining strict physical property standards.
Explore China Amulite Group's full catalog of heavy industrial machinery available for export and turnkey deployment across Indonesia.
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View AAC Plant Solutions →Consult with China Amulite Group's senior process engineers today. We will provide you with a customized plant design, equipment sizing, ROI analysis, and full budgetary proposal within 24 hours.