What annual capacity can an Amulite fiber cement board production line reach?

Amulite fiber cement board and calcium silicate board lines are configured from 1 million m² to 30 million m² per year. Capacity is decided by sheet machine width (1,300–1,600 mm), forming cylinder number, autoclave volume and the level of automation in cutting, stacking and packing.

Do you supply turnkey plants including layout design and raw material formulation?

Yes. Every project includes plant layout drawings, civil and utility load data, equipment manufacturing, on-site installation supervision, formulation trials with locally sourced cement, silica sand and pulp, plus operator and maintenance training until stable output is achieved.

How long does installation and commissioning take?

Typical lead time is 90–180 days for manufacturing depending on line scale, followed by 30–60 days of mechanical installation and 15–30 days of trial production and commissioning carried out with our resident engineers.

Which countries have installed Amulite production lines?

Amulite equipment is operating in more than 60 countries across Southeast Asia, the Middle East, Africa, Central Asia, South America and Eastern Europe, including Pakistan, Indonesia, Vietnam, Saudi Arabia, Egypt, Nigeria, Uzbekistan, Chile and Russia.

What after-sales support is available once the line is running?

We provide a spare-part list with recommended stock levels, remote PLC diagnostics, video technical support, on-site service visits, and process optimisation for new board thicknesses, densities or surface finishes.

Best XPS Insulation Tile Backer Production Line Supplier, Companies

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Best XPS Insulation Tile Backer Production Line Supplier, Companies

XPS Insulation Tile Backer Production Line is specialized machinery used for producing backing boards in building insulation systems, widely applied in exterior wall insulation, fireproof barriers, and other fields. The equipment adopts automated control technology to efficiently complete processes such as raw material mixing, forming, and cutting, ensuring the products possess excellent thermal insulation, fire resistance, and compressive strength. Key components include a precision batching system, high-speed mixing device, continuous forming mold, and intelligent cutting machine, supporting customized production to meet various thickness and size requirements.

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Product Description

INTRODUCTION TO INSULATION BACKING BOARD PRODUCTION LINE

To ensure efficient and stable production of insulation backing boards, our waterproof insulation backing board production line is equipped with advanced automation technology.

Key Process Features

1. Automatic Cutting and Separation

The equipment features a high-precision automatic cutting system, ensuring precise cutting of boards to meet specifications.
The cutting process does not damage the product or the pallet, reducing material waste and improving efficiency.
Fully automated operation reduces labor intensity and increases productivity.

2. Automatic Metering System

The system uses a PLC intelligent control system to accurately weigh and measure various raw materials, such as powders and water, ensuring precise mixing ratios and consistent product quality.
The entire metering process is fully enclosed, noise-free, and dust-free, reducing environmental pollution and optimizing workplace conditions.
Efficient material transportation ensures continuous and stable production while minimizing waste.

3. Automatic Unloading & Loading System

Fully automatic board unloading and loading system reduces manual handling, lowering labor costs and improving automation efficiency.
Protects templates, extending their service life and minimizing damage caused by manual operations.
Supports mass production with high efficiency, meeting market demands.

4. Automatic Dust Collection System

Equipped with high-efficiency dust removal devices, ensuring dust control throughout the production and finishing process, creating a cleaner work environment.
Collected dust can be reused, reducing material waste and lowering production costs while promoting environmentally friendly manufacturing.
Easy maintenance and stable operation ensure smooth and efficient production.

Insulation Backing Board Production Line Equipment

Frequently Asked Questions (FAQ)

Q: What makes this insulation backing board production line highly efficient?

The line integrates advanced automation technology, including high-precision automatic cutting, PLC intelligent metering, and automated loading/unloading systems, significantly reducing manual labor and boosting output speed.

Q: How does the automatic metering system ensure product quality?

The PLC-controlled metering system accurately weighs raw materials like powders and water. This ensures exact mixing ratios for consistent batch quality, while remaining dust-free and enclosed.

Q: Is the cutting system safe for pallets and templates?

Yes, the automatic cutting system is engineered to perform precise sizing without damaging the underlying product or pallets, minimizing scrap rates and extending template service life.

Q: How does the dust collection system contribute to eco-friendly production?

The centralized dust collection system captures dust throughout production. The collected dust can be recycled back into production, effectively reducing waste, lowering costs, and maintaining a clean environment.

Q: Does operating this line require high labor intensity?

No. By automating critical steps such as ingredient metering, cutting, separation, loading, and unloading, manual handling is minimized, reducing labor costs and intensity.