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Embossed Metal Composite Exterior Panels Production Line is the production of new-type environmentally-friendly lightweight building materials that are currently popular in the world, and decorative wall panels based on polyurethane foam. It can produce fire-retardant thermal insulation decorative wall panels with steel plate on the surface, polyurethane in the middle, and aluminum foil or steel plate on the bottom.
Main Application Areas: Renovation of old buildings, high-end villa apartments, villas, hotels, light steel structures, mobile houses, farmhouses, large shopping malls, interior and exterior walls of factories, etc.
Embossed Metal Composite Exterior Panels Production Line Main Unwinder → Embossing Machine → Leveling Machine → Side Forming Machine → Heating Platform → AB Foam Machine Injection → Aluminum Chain Plate Laminating Machine → Saw Board Cut Off → Coloring → Packing Etc.
Function: Used for unwinding and embossing of steel coils.
Structure Type: Section steel welding frame. Lateral displacement is realized by hydraulic cylinder to prevent deviation of coil material. Passive unwinding type with pneumatic brake for tension control.
Function: According to different patterns of wall panels, two opposite embossing metal rollers are used to press different patterns onto color steel.
BLC(R) Type Low Pressure Continuous Foaming Machine or PH(R/F) High Pressure Foaming Machine. Equipped with 1 Resin (A) tank and 1 Curing Agent (B) tank. Two metering pump units are driven by independent variable frequency motors. The output flow of metering pumps is controlled by changing speed, ensuring components are mixed at required ratios and evenly sprayed between steel plates or substrates.
Function: The shape of the embossed color steel is precisely treated by multi-wheel flanging.
Function: Completes online foaming and shaping of polyurethane. The chain plate unit consists of a drive motor, chain wheel, aluminum alloy chain plate, pin shaft, and rolling bearing. Utilizes electric heating tubes to quickly heat the double belt machine to target temperature, automatically toggling heating based on preset values.
Function: Saws formed boards accurately to preset dimensions. Structure includes section steel frame, linear guide rails, clamping cylinder, and reset cylinder. When board length is reached, the clamping block secures the board, moving synchronized with it while the motor completes transverse cutting before resetting.
The Automatic Control System is divided into four main functional sections: Unwinding and Embossing Area Control, Forming and Lamination Area Control, Foaming Area Control, and Sawing Area Control.
Total power is approximately 60KW (Heating platform accounts for about 30KW). The entire system consists of Programmable Logic Controllers (PLC), test switches, Delta inverter drivers, and touch-screen control panels. Operation is simple, reliable, and highly stable, ensuring automated continuous production.
It produces environmentally-friendly lightweight decorative wall panels with steel surface plates, polyurethane foam cores, and aluminum foil or steel bottom plates.
They are widely used for old building renovations, high-end villa apartments, hotels, light steel structures, mobile houses, farmhouses, shopping malls, and industrial plant walls.
The equipment runs at a speed of 4 to 10 meters per minute, yielding an annual capacity of approximately 1,000,000 square meters.
The total power requirement is around 60Kw, with the heating platform utilizing about 30Kw of power.
When boards reach the preset length, pneumatic cylinders clamp the panel, allowing the saw carriage to move synchronously alongside the board while performing horizontal cutting before returning to zero position.
It is divided into 4 key zones (Unwinding/Embossing, Forming/Lamination, Foaming, and Sawing), controlled via PLC controllers, Delta inverter drivers, and touchscreen interfaces for easy operation.
