What annual capacity can an Amulite fiber cement board production line reach?

Amulite fiber cement board and calcium silicate board lines are configured from 1 million m² to 30 million m² per year. Capacity is decided by sheet machine width (1,300–1,600 mm), forming cylinder number, autoclave volume and the level of automation in cutting, stacking and packing.

Do you supply turnkey plants including layout design and raw material formulation?

Yes. Every project includes plant layout drawings, civil and utility load data, equipment manufacturing, on-site installation supervision, formulation trials with locally sourced cement, silica sand and pulp, plus operator and maintenance training until stable output is achieved.

How long does installation and commissioning take?

Typical lead time is 90–180 days for manufacturing depending on line scale, followed by 30–60 days of mechanical installation and 15–30 days of trial production and commissioning carried out with our resident engineers.

Which countries have installed Amulite production lines?

Amulite equipment is operating in more than 60 countries across Southeast Asia, the Middle East, Africa, Central Asia, South America and Eastern Europe, including Pakistan, Indonesia, Vietnam, Saudi Arabia, Egypt, Nigeria, Uzbekistan, Chile and Russia.

What after-sales support is available once the line is running?

We provide a spare-part list with recommended stock levels, remote PLC diagnostics, video technical support, on-site service visits, and process optimisation for new board thicknesses, densities or surface finishes.

OEM Amulite CO2 XPS Foam Board Production Line Factory, Factories

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OEM Amulite CO2 XPS Foam Board Production Line Factory, Factories

I.Technical Introduction First,compounding symmetrical1y XPS material with other assistant materialslike nucleant agent and color batch;Secondly put them into hopper of Grade Iextruder by vacuum feeder automatical1y;Thirdly melting and plasticizing resin byspecial1y designed screw symmetrically，at the same time injecting foam agent byhigh pressure and mixing it with melted resin;Fourthly，putting them into Grade IIextrusion system to meit,mix, add pressure and cool again and extruding foam boardby special mould for board, then cooling and forming board by cooling and formingdexiss..kifthly. putting the board into Grade I draw-off system and transporting theminto Grade Il draw-off system by transportation rol1s; Sixthly , cutting waste edge bysaw of both-side and finishing transverse cutting according to set 1ength; the 1ast step,stacking and storage.

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Product Description

Electricity Unit Specifications

Main Motor

Beide Brand (Siemens Standard Motors Ltd.)

Transducer

Danfoss or Siemens Brand

AC Contactor

Siemens or Schneider Brand

Temperature Controller Meter

Omron Brand or Fuji Brand

Voltage

380V, 50HZ

AM-XPS75P/200 CO₂ XPS Foam Board Production Line

I. Technical Introduction

Step 1

Compounding symmetrically XPS material with other assistant materials like nucleant agent and color batch.

Step 2

Putting them into hopper of Grade I extruder by vacuum feeder automatically.

Step 3

Melting and plasticizing resin by specially designed screw symmetrically, at the same time injecting foam agent by high pressure and mixing it with melted resin.

Step 4

Putting them into Grade II extrusion system to melt, mix, add pressure and cool again and extruding foam board by special mould for board, then cooling and forming board by cooling and forming device.

Step 5

Putting the board into Grade I draw-off system and transporting them into Grade II draw-off system by transportation rolls.

Step 6

Cutting waste edge by saw of both-side and finishing transverse cutting according to set length; the last step, stacking and storage.

II. The Main Material

1.XPS resin

2.Foam agent & assist foam agent

3.Nucleant agent

4.Color batch

5.Other assistant materials

Note: We will provide our customers with material prescription, material type and relative technical documents after signing a contract.

Machine Component Breakdown

1.Plastic mixer (1 set)

2.Grade I extrusion system (1 set)

3.CO₂ foam agent injection system (1 set)

4.Assistant foam agent injection system (1 set)

5.CO₂ flow show system (1 set)

6.HCFC Foam agent injection system (1 set)

7.Automatic net-exchange system (1 set)

8.Grade II extrusion system (1 set)

9.Extrusion die head (1 set)

10.Calibrating and draw-off system (1 set)

11.Transmission and cooling system (1 set)

12.Grade II draw-off system (1 set)

13.Lengthways cutting system (1 set)

14.Horizontal cutting system (1 set)

AM-75P/200 CO₂ XPS Foamed Board Production Line Structure

1. Feeding system

2. AM75/44 Twin-screw extruder (1 set)

3. CO₂ foam agent injection system (1 set)

4. Assistant foam agent injection system (1 set)

5. Freon Foam agent injection system (1 set)

6. CO₂ flow show system (1 set)

7. Automatic net-exchange system (1 set)

8. Grade II extrusion system (1 set)

9. Extrusion die head (1 set)

10. Calibrating and draw-off system (1 set)

11. Transmission and cooling system (1 set)

12. Grade II draw-off system (1 set)

13. Lengthways cutting system (1 set)

14. Horizontal cutting system (1 set)

15. Transverse cutting system (1 set)

16. Electricity unit

Model AM-XPS-JR100B System Breakdown

1.XPS foam board crusher device (1 set)

2.Single screw plasticizing and extrusion device (1 set)

3.Filter net-changing device (1 set)

4.Cooling tank (1 set)

5.Cutting pellet machine (1 set)

Note: The above proportion of foam agent is just for your reference, the actual data is adjusted according to the demand of raw material and market.

Production Gallery

Frequently Asked Questions (FAQ)

What electrical components are integrated into the AM-XPS production line?

The system utilizes top-tier global brands including Beide (Siemens Standard Motors Ltd.) for the main motor, Danfoss or Siemens for transducers, Siemens or Schneider for AC contactors, and Omron or Fuji for temperature control meters operating at 380V, 50Hz.

What blowing agents can be used with the AM-75P/200 production line?

The line supports multiple foaming agent systems, including eco-friendly CO₂ injection systems, assistant foaming agents, Freon, and HCFC blowing agent injection systems based on customer requirements.

What raw materials are required for XPS foam board manufacturing?

Main raw materials include XPS resin, foaming agents (and assistant foaming agents), nucleating agents, color masterbatch, and other auxiliary materials. Complete material formulas and technical documents are provided upon contract execution.

How does the dual-stage (Grade I & Grade II) extrusion process work?

Grade I extruder melts and plasticizes the resin while mixing high-pressure blowing agents. Grade II system further melts, mixes, pressurizes, and cools the compound before extruding it through a precision die head for uniform foam structure.

What is the function of the Model AM-XPS-JR100B unit?

Model AM-XPS-JR100B serves as an inline recycling and pelletizing system, featuring a crusher, single-screw plasticizing device, filter net-changer, cooling tank, and pellet cutter to process edge trimmings and waste boards.