OEM Calcium Silicate Sheet CS Board Machine Manufacturer & Company

While both utilize similar wet-process slurry forming systems (such as the Hatschek process), the primary difference lies in the raw material formulation and curing regime. Calcium Silicate Boards rely heavily on quartz sand ($SiO_2$) and quicklime ($CaO$) reacted under high-pressure steam inside an autoclave (1.0–1.2 MPa) to synthesize crystalline Tobermorite, producing low-to-medium density boards with exceptional fire insulation and moisture resistance. Fiber Cement Boards rely more on Portland cement as a binder and can be air-cured or steam-cured, yielding higher density and extreme impact durability for exterior facade applications. Amulite production lines can be custom-engineered as hybrid systems capable of producing both board variants on the same line.

For a standard 5 million m²/year plant (assuming 6mm equivalent board thickness), total electrical connected load is approximately 850 kW – 1100 kW. Saturated steam consumption for the autoclaving phase ranges between 3.5 to 4.5 tons per hour at 1.2 MPa operating pressure. Amulite integrates high-efficiency heat exchangers that utilize exhaust autoclave steam to pre-heat boiler feed water, reducing net thermal energy expenditure by up to 35%.

Yes. One of China Amulite Group’s core competitive edges is our dedicated raw material analysis laboratory. Before equipment dispatch, clients send samples of local silica sand, lime, cement, and cellulose pulp to our facility. We perform chemical titration and sieve testing to formulate an optimized raw material mix ratio tailored to your local mineral supply, eliminating the need for costly imported chemical binders.

Machinery manufacturing and dry-run shop assembly typically take 90 to 120 days. Ocean freight requires 20 to 40 days depending on geographic destination. On-site installation, piping layout, electrical integration, and commissioning take an additional 60 to 90 days. In total, a plant can achieve commercial output within 7 to 9 months from initial deposit.

Precision thickness control is achieved through three integrated steps: (1) High-accuracy gauge sensors on the main accumulator drum during wet film winding; (2) Synchronized hydraulic multi-opening heavy presses that consolidate green sheets under uniform pressure; and (3) A dual-head automatic calibration sanding and thickness-adjusting machine installed after the drying line, ensuring final thickness tolerances within $\pm0.15\text{mm}$.