What annual capacity can an Amulite fiber cement board production line reach?

Amulite fiber cement board and calcium silicate board lines are configured from 1 million m² to 30 million m² per year. Capacity is decided by sheet machine width (1,300–1,600 mm), forming cylinder number, autoclave volume and the level of automation in cutting, stacking and packing.

Do you supply turnkey plants including layout design and raw material formulation?

Yes. Every project includes plant layout drawings, civil and utility load data, equipment manufacturing, on-site installation supervision, formulation trials with locally sourced cement, silica sand and pulp, plus operator and maintenance training until stable output is achieved.

How long does installation and commissioning take?

Typical lead time is 90–180 days for manufacturing depending on line scale, followed by 30–60 days of mechanical installation and 15–30 days of trial production and commissioning carried out with our resident engineers.

Which countries have installed Amulite production lines?

Amulite equipment is operating in more than 60 countries across Southeast Asia, the Middle East, Africa, Central Asia, South America and Eastern Europe, including Pakistan, Indonesia, Vietnam, Saudi Arabia, Egypt, Nigeria, Uzbekistan, Chile and Russia.

What after-sales support is available once the line is running?

We provide a spare-part list with recommended stock levels, remote PLC diagnostics, video technical support, on-site service visits, and process optimisation for new board thicknesses, densities or surface finishes.

OEM UV Coating/Painting Production Line Manufacturer, Factories

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OEM UV Coating/Painting Production Line Manufacturer, Factories

Base Panels：Fiber Cement Board Or Calcium Silicate Board；Base Panels Surface Is Plain.

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Product Description

📋 (1) Base Panels Fiber Cement Board Or Calcium Silicate Board; Base Panels Surface Is Plain.

📐 (2) Product Size Width: 1220mm, Length: 2440mm, Thickness: 4~30mm, Max Weight Per Pc: 100KG.

🎨 (3) Product Types According To Painting Way, This Product Is Rolling & Painting Product, Based On Different Painting Materials Can Have Four Types Of Rolling Painting And Spray Painting Products: UV Transfer Printing Series, Real Stone Painting Series, Multi-Color Painting Series, Fluorocarbon Coating Series, Water Painting Series; All These Products Have Big Market Shares In Exterior And Interior Wall Panels.

⚙️ Primer Coating Machines Technology

Process Flow:

Automatic Loading Board→ Board Thicknessing→ Dust Collector→ High Precision Double Roller Rolling Coating Machine→ 10M Hot Air Drying System→ Double UV Light Curing→ Reverse Roller→ Three UV Light Curing→ Board Centering→ Primer Sander→ Dust Collector→ Reverse Roller→ 10M Hot Air Drying System→ Three UV Light Curing→ Board Centering→ Primer Sander→ Dust Collector→ Automatic Unloading Board

💡 Technology Features

1): When Rolling Coating UV Permeating, Front Roller Middle Hole Sponge Roller, Back Roller 35° PU Roller;
2): When Rolling Epoxy Painting Permeating, Take 35° Carving & Grooving Roller, This Process Is Before Permeating Primer Water-Borne Painting; Rolling UV Putty, This Process Is To Fill Board Surface Uneven Pit And Rolling UV Sanding Primer, This Process Is Before Fluorocarbon Coating.

1️⃣ 1. Fluorocarbon Coating / Metal Fluorocarbon Coating Product Technology

Process Flow:

Automatic Loading Board→ Dust Collector→ High Precision Double Roller Rolling Coating Machine→ 20Meter Hot Air Drying System→ Board Centering→ High Precision Double Roller Rolling Coating Machine→ 15Meter Hot Air Drying System→ Board Centering→ High Precision Double Roller Rolling Coating Machine→ 15Meter Hot Air Drying System→ Board Centering→ High Precision Double Roller Rolling Coating Machine→ 10Meter Hot Air Drying System→ Board Centering→ Board Translation→ Board Centering→ 40M Dryer→ 6M Cooling→ Board Centering→ Film Lamination & Cutting→ Automatic Unloading Board

✨ Technology Feature

Thin Rolling Coating More Times, Uniform Colors, Very Beautiful Appearance;
The Environmental Requirements Of Coatings Are Relatively Low;
Also Request For Base Board Is Relatively More Lower;
Save Painting And Lower Down Cost.

2️⃣ 2. Water-Borne Medium Painting & Water-Borne Covering Painting Products Technology

Process Flow:

Automatic Loading Board→ Dust Collector→ High Precision Double Roller Rolling Coating Machine→ 10Meter Hot Air Dryer→ Board Centering→ High Precision Single Roller Rolling Coating Machine→ 5M Hot Air Dryer→ 30M Vertical Dryer→ 6M Cooling→ Board Centering→ Film Lamination & Cutting→ Automatic Unloading Board

✨ Technical Feature

Thin Rolling Coating More Times, Uniform Colors, Very Beautiful Appearance;
Avoid Out Of Other Color, Save Face Painting.

3️⃣ 3. Real Stone Painting & Multi-Color Painting Product Technology

Process Flow:

Automatic Loading Board→ Dust Collector→ Board Centering→ Real Stone Painting→ Board Centering→ 50PCS Drying Room→ Board Centering→ Multi-Color Painting→ Board Centering→ 50PCS Drying Room→ 40M Dryer→ Automatic Unloading Board

✨ Technical Feature

Real Stone Painting As Bottom Painting, Color Points Better Quality Feeling, Automatic Production, Higher Capacity, Popular Products In Market.

4️⃣ 4. Water-Borne Medium Paint & Water-Borne Covering Paint Product Technology

Process Flow:

Automatic Loading Board→ Dust Collector→ Gluing→ Board Centering→ Manual Stacking Composite Material (Rock Wool Or EPS Core)→ (Loading Back Board - Dust Collector - Gluing - Board Centering - Board Turnover - Back Board Input)→ Board Centering→ Automatic Unloading

✨ Technical Feature

Can Composite Insulation Core Materials By One Time, Suitable For Different Kinds Of Insulation Core Materials To Make, Flexible To Produce According To Market Demand.

🏭 Main Machine Introduction

1. Hot Air Dryer

2. Double Round Spraying System

3. High Precision Double Roller Rolling Coating Machine

4. 50 PCS Drying Room

5. Dryer

6. Gantry Loading System

❓ Frequently Asked Questions (FAQ)

Q1 What substrate base panels can be processed with this technology?

The coating technology uses plain surface Fiber Cement Board or Calcium Silicate Board as base panels.

Q2 What are the standard product sizes and weight limits?

Standard dimensions are 1220mm width by 2440mm length, with thicknesses ranging from 4mm to 30mm and a maximum weight of 100KG per piece.

Q3 What main coating product series can be produced?

The production line supports 5 main coating series: UV Transfer Printing, Real Stone Painting, Multi-Color Painting, Fluorocarbon Coating, and Water Painting series for both exterior and interior wall panels.

Q4 What are the key advantages of Fluorocarbon Coating Technology?

It features thin multi-pass roller coating ensuring uniform colors and an aesthetically pleasing appearance, while saving paint costs and reducing strict requirements on base board condition and environmental factors.

Q5 Can this line produce composite insulation panels?

Yes, it features dynamic composite capabilities to manual/automatic stack insulation core materials like Rock Wool or EPS cores in a single pass according to market requirements.

Q6 What core machinery is included in the production system?

The line integrates key units including Hot Air Dryers, Double Round Spraying Systems, High Precision Double Roller Rolling Coating Machines, 50 PCS Drying Rooms, Dryers, and Gantry Loading Systems.